To protect from the intense summer sun in Port Isabel, a huge tarp-covered
frame was built over the entire building platform. The rafts are tied to a dock belonging
to Billy Kenon, who has generously donated this space for our project. |
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The curved parts of the frames are put together first. |
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Tony Davis puts finishing touches on the stack of nearly
completed frames while Ed examines the keel |
Ed supervises Connie Hockaday as she works on the keel. |
Dean Kennell helps Ed stack the last of the ribs. |
Ed clarifies a point for Tony as they begin to put the frames in place
along the keel. |
Here you can see the first hull in the water and the second hull under
construction on the platform right next to it. |
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After all the frames are in place, the plywood skin will be
fitted over them and then the hull will be filled with foam. |
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Tony cuts one of the pieces of recycled foam before putting
it inside the hull. |
All the pieces of recycled foam are in place, prior to pouring the liquid
foam around them. |
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Jaclyn Howle mixes the two -part liquid foam with a paddle
attachment on an electric drill. |
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Tony pours the mixed foam into the hull. This process is
repeated until the entire hull is filled with a solid block of foam. |